Products › Laser-Cut Products › Reusable Plastic/Polycarbonate Sheet Stencils for Painting Letters and Logos

Reusable Plastic/Polycarbonate Sheet Stencils for Painting Letters and Logos

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₹500.00
Price per sq ft — enter dimensions below to calculate total

Your logo, lettering or serial numbers, laser-cut into a tough plastic stencil: tape it on, paint, lift, and repeat hundreds of times.

  • 200-micron flexible polycarbonate, laser cut to your design
  • Works on flat and curved surfaces
  • Reusable: wash with soap water and store
  • For walls, crates, vehicles, drums and machinery
  • Your vector file set up for cutting, bridges checked

Minimum order ₹3,000 + GST · Free delivery across India

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Stencil made of thin flexible polycarbonate sheet

Paint stencils · Logo stencils · Lettering stencils · Pune · delivered across India

Paint your logo anywhere. Again and again.

Custom stencils laser-cut from flexible 200-micron polycarbonate to your exact logo, lettering or serial numbers. Tape it on, spray or brush, lift it off and move to the next wall, crate or vehicle. No painter, no freehand work, the same result every time.

Transparent laser-cut stencil taped to a wall, ready for spray painting

Custom paint stencils

Consistent branding without hiring a painter every time

You don't need the skills of a professional painter to put the same design on surface after surface, and you shouldn't have to pay one every time you do. When a business has to paint the same words, logo or markings again and again, a custom reusable stencil is the smart, low-cost answer.

Place the laser-cut template on the surface and apply spray paint or a brush: the cut-out areas let the paint through and the rest of the sheet protects the surface. Lift the stencil off and a clean copy of your design is left behind, on walls, metal, vehicles, drums or shipping crates.

Craft and hobby shops sell ready-made stencils, but only in generic patterns and fonts. They are no help when you need your own advertising message or company logo painted quickly and repeatedly across town. So we laser-cut stencils of exactly your text or design: a painting tool made for your business alone.

A stencil that can be used for spray painting, laser cut from a thin flexible polycarbonate plastic sheet A company logo and letters cut in the stencil

How it works

How a custom laser-cut stencil works

The idea is simple and very effective. Every stencil is a sheet with two kinds of space. The positive area is what the laser cuts away to make a see-through opening. The negative area is the solid sheet that stays behind and acts as a shield.

Imagine the letter "A" cut into a square plastic sheet. Spray over it and the paint covers both the plastic and the A-shaped opening. Lift the sheet and only the paint that went through the opening stays on the surface: a clean, crisp A, in seconds, with no freehand painting.

Because the polycarbonate is tough and easy to reposition, the stencil is fully reusable. You pay to make it once, then reproduce your logo, wording or message at location after location, with the same result every time.

The positive area

The part laser-cut out of the sheet. Paint passes straight through it and lands on the surface in the exact shape and size of your design.

The negative area

The solid sheet around the cut-outs. It blocks the paint everywhere else, so only your design is left behind.

Material

Built for heavy use: 200-micron flexible polycarbonate

We make your stencil from 200-micron-thick polycarbonate sheet: tough like heavy-duty plastic, yet thin and flexible enough for almost any job. Your design file is loaded into our laser cutting program and a high-powered laser beam cuts it into the sheet with great accuracy.

The finished stencil is light and easy to handle. Lay it flat on a wall or door, or bend it around a curved object such as a drum, pipe or cylinder: that flexibility is why polycarbonate is our default recommendation and the most versatile stencil material we stock. It is tear-resistant and robust, so one stencil can reproduce your artwork hundreds of times.

Flat and curved surfaces

Lies flat on walls, metal sheets and crates, and wraps around drums, pipes and cylinders.

Tough and tear-resistant

200-micron sheet that stands up to repeated taping, painting and peeling.

Easy to clean

Wash off the paint with soap water after each job and store the stencil for next time. Don't use solvent or thinner: it spoils the sheet.

Reusable hundreds of times

Invest once and use the same stencil at site after site, month after month.

What to expect

Made for fast, repeated marking, not fine art

Polycarbonate stencils are at their best in high-volume, repetitive work where clear information matters more than perfect edges: marking crates, containers, vehicles and machinery.

When you paint fast, the inner edges of the cut-outs can lift slightly off the surface, and a little paint can creep under them. The edges of the painted letters may then look slightly soft. Painting slowly, in thin coats, keeps this to a minimum, and for most marking jobs it doesn't matter at all.

Our stencils are meant for bold letters, numbers and logos. They are not suited to very fine or detailed artwork, such as tattoo designs or tiny text.

Need sharper edges? A single-use adhesive vinyl stencil sticks to the wall, so paint cannot creep underneath, and closed letters need no bridges (from ₹200 per sq ft + GST; peel and discard after one use). For flat surfaces only, a rigid 2 mm transparent acrylic stencil is also available (₹800 per sq ft + GST). And for a logo on an office wall that has to look perfect, laser-cut acrylic letters fixed on the wall are the better choice.

Compare all three stencil materials → See acrylic logo letters fixed on the wall →
Steps in making a laser-cut stencil: design, cutting outline and finished stencil

How it's made

From your design file to a finished stencil

Every stencil is cut on our industrial laser cutting machines, which are both powerful and precise. We only need three things: your design, the material, and the machine time.

1

Send your vector artwork

Email your design as a vector file (AI, CDR, EPS, SVG or a vector PDF) with the size you need.

2

We check and set up the cut file

We check the outlines and bridges, lay out the cut lines and send you a proof on WhatsApp.

3

Approve and pay

You approve the proof and pay through the link we send; production starts once payment is received.

4

Laser cutting

The laser cuts your design into 200-micron polycarbonate along the vector paths.

5

Check and dispatch

We check the stencil, pack it flat and deliver it, ready to use.

We set your artwork up for cutting, but we don't create designs from scratch. If you need a logo or layout drawn, we can recommend a designer in Pune.

Stencil font compared with a regular font

Artwork

Which designs can be made into a stencil?

A stencil works best for flat artwork with clear outlines and solid inner areas: letters, words, numbers and clipart-style logos. Text such as "ABCD" or a company name converts perfectly, because the laser can follow each letter's edge exactly.

Photographs, bitmaps and halftone images cannot be made into stencils. A photo of a face is built from gradients and shading, not outlines, so there is nothing for the laser to follow.

Vector files only

Create your artwork in vector software such as Adobe Illustrator or CorelDRAW, so the file holds clean paths for the laser.

No photos or bitmaps

JPG, PNG and TIFF images, photographs and halftones cannot be cut. Solid shapes with clear outlines are needed.

Bridges for closed letters

Letters with closed loops (O, D, R, P, Q, B) need bridges that hold their inner islands to the sheet.

Use a stencil font

A stencil font has the bridges built in. Most computers already have one; it is the easiest way to get lettering right.

A diagram highlighting the importance of bridges and islands while creating the artwork for laser cutting a job on stencils that have to be spray painted upon

Bridges and islands

Why bridges and islands matter in stencil design

Bridges are the thin strips of sheet that join the parts of a stencil together. Without them, the inner parts of a letter would fall out when it is cut, and your lettering would turn into shapeless outlines.

Take the letter "O". Cut only along its inner and outer edges and the middle piece drops out: paint over it and you get a solid blob, not an O. To keep the letter's shape, the inner island must be connected to the rest of the sheet by bridges. The same is true for every closed letter and symbol, such as O, D, R, P, Q and B.

Design software lets you draw bridges yourself, but the quickest route is a stencil font, where the gaps are already designed in. When we set up your file, we check the bridges and point out any island that would fall out.

A lady holding a laser cut stencil against a wall and spray painting on top of the stencil A logo and letters laser cut in the plastic stencil

How to use it

Using your stencil like a pro

Using the stencil is simple: position it, paint over it with a spray or a brush, and lift it off to reveal your design. Because the sheet is tough and reusable, you can repeat this at as many locations as you like. A few habits make the difference between an acceptable result and a crisp one, and help you avoid paint bleeding under the edges (every stenciller's curse) and trouble on corners and curved surfaces.

Secure the stencil

The stencil has no adhesive of its own, so tape it down. A stencil that moves mid-spray ruins the job; tape still lets you reposition it cleanly.

Control the paint flow

Stencil brushes give you more control than spray and leave less paint under the edges; spray is quicker for large or repeated jobs.

Use a stencil adhesive spray

A light coat of repositionable stencil adhesive on the back holds the sheet flush and seals out bleeding. Re-mist it when it loses tack. It is sold in craft stores and online.

Pro tip

Paint slowly and in thin layers. That is what keeps the edges crisp and stops paint creeping under the plastic.

1

Position and tape

Place the stencil on the clean, dry surface and hold it firmly with painter's tape (for example Abro masking tape).

2

Paint in thin coats

Spray or dab the paint over the cut-outs in light, even coats rather than one heavy coat.

3

Let it set, then lift

Wait a few seconds for the paint to set, then peel the stencil away cleanly.

4

Clean and repeat

Wipe or wash the stencil with soap water, dry it, and position it for the next application.

Big jobs too

From a packing crate to a 300-foot logo

Stencils are not only for small markings. For one of our largest jobs, we laser-cut stencil tiles in Pune for a client's name with letters 15 to 20 feet tall and an overall width of more than 300 feet. The tiles were assembled on site in Visakhapatnam, on a crane hanging 260 feet in the air, and painters sprayed the name over them.

Large designs are cut in sections that fit our machines and line up on site. Tell us the size of the wall, vehicle or structure and we will plan the layout with you.

Good to know

Price, minimum order, lead time and delivery

Price and minimum order

Polycarbonate stencils cost ₹500 per sq ft + 18% GST. Our minimum order value is ₹3,000 + GST: a 3 x 2 ft stencil (6 sq ft) reaches it on its own.

Need smaller stencils? Several designs can be laid out on one sheet, as long as the order reaches the minimum. Enter your size in the calculator above, or message us for smaller layouts.

Lead time

Laser cutting is quick. Typically allow a couple of days after artwork approval and payment, plus delivery time. Rush jobs can be moved up the queue when the schedule allows, but we don't promise dates.

Delivery

Delivery is free across India. In Pune our team hand-delivers, usually within 2-3 days; outstation parcels go by surface courier, typically 3-5 working days to metro cities and 5-7 elsewhere. In a hurry? Collect from our shop in Shaniwar Peth, Pune.

Applications

Where custom stencils earn their keep

Stencils are made for high-volume, repetitive painting. They let anyone reproduce or touch up text, logos and slogans quickly, without an artist. Our clients use them for:

Crates and shipping containers

Serial numbers, item codes and consignment details on wooden crates, pallets and containers.

Cardboard packaging

Logos, product names and handling marks on cartons and boxes.

Walls and shopfronts

Promotional messages and large logos painted straight onto walls, inside and out.

Vehicles and fleets

Company names, fleet numbers, compliance and warning text on trucks, vans and tankers.

Machine parts and equipment

Serial numbers and part data painted on machines used in heat, weather or high-pressure washing, where stickers would peel.

Drums, pipes and cylinders

The flexible sheet wraps around curved surfaces for markings on drums, pipes and tanks.

Factories and warehouses

Bay numbers, directions and safety text on walls and equipment.

Large outdoor branding

Big lettering on cranes, towers and structures, cut in sections and assembled on site.

File guidelines

Simple artwork checklist for your stencil

A clean vector file is all we need to cut your stencil accurately:

Set the artwork at the final size

A 3 x 2 ft stencil should be a 3 x 2 ft artboard. Tell us if you want several designs laid out on one sheet.

Send the original vector file

Email the AI, CDR, EPS or SVG file (or a vector PDF). JPG and PNG images sent on WhatsApp cannot be cut.

Bridges in place

Use a stencil font or draw bridges on closed letters; we check them before cutting.

We set it up, you design

Laying out the cut file is our job; creating the design is not. We can recommend a designer in Pune if you need one.

AI

CDR

EPS

SVG

PDF (vector)

FAQs

Frequently asked questions

What is the minimum order for stencils?

Our minimum order value is ₹3,000 + GST. At ₹500 per sq ft, a 3 x 2 ft polycarbonate stencil reaches it on its own; smaller stencils are fine when several are laid out together to reach the total.

Can I put several designs on one stencil order?

Yes. You can lay out several designs or artworks on one large stencil sheet, as long as the order total reaches ₹3,000 + GST.

How many times can I reuse a polycarbonate stencil?

Hundreds of times with normal care. After each job, wash the paint off with soap water and store the stencil flat. Don't use solvent or thinner: it spoils the sheet.

Will it work on curved surfaces?

Yes. The 200-micron polycarbonate is flexible, so it wraps around drums, pipes and cylinders as well as lying flat on walls and crates.

Can you make stencils for fine, detailed work?

No. Our stencils are for bold letters, numbers and logos, such as marking crates, vehicles, pipes and walls. They are not suited to fine detail such as tattoo designs or tiny text.

Why do the painted edges sometimes look soft?

When you paint fast, the inner edges of the cut-outs can lift and let a little paint creep under. Tape the stencil down, paint in thin coats or use a stencil adhesive spray. For the sharpest edges, choose a single-use adhesive vinyl stencil.

Do you also make vinyl or acrylic stencils?

Yes. Single-use adhesive vinyl stencils cost from ₹200 per sq ft + GST and give the sharpest edges on walls. Rigid 2 mm acrylic stencils, for flat surfaces only, cost ₹800 per sq ft + GST. Message us with your design.

What file do I need to send?

A vector file created in software such as CorelDRAW or Adobe Illustrator (AI, CDR, EPS, SVG or a vector PDF). Photos, bitmaps and halftones cannot be cut. We set the file up for cutting but don't design from scratch.

Can I cut my own material with you?

No. We cut stencils only from the materials we stock (polycarbonate, acrylic and adhesive vinyl), so we can stand behind the result.

How long does it take, and how is it delivered?

Typically a couple of days after artwork approval and payment, plus delivery time; we don't promise dates. Delivery is free across India, or collect from our shop in Pune if you are in a hurry.

How do I pay, and is GST extra?

Production starts once payment is received through the pay link we send (UPI or NEFT/RTGS). All prices exclude 18% GST, shown separately on the invoice; give us your GSTIN for input credit.

At a glance

Product specifications

Material

200-micron flexible polycarbonate sheet

Properties

Tough, lightweight, tear-resistant, flexible

Manufacturing

Industrial laser cutting along the vector paths of your design

Reusability

Reusable hundreds of times; clean with soap water (no solvent or thinner)

Surfaces

Flat surfaces and curved objects (drums, pipes, cylinders)

Size

Custom size; enter width and height in the calculator; large designs cut in sections

Price

₹500 per sq ft + 18% GST

Minimum order

₹3,000 + GST per order (e.g. one 3 x 2 ft stencil); several designs can share one sheet

Artwork

Vector files only (AI, CDR, EPS, SVG, vector PDF); no photos, bitmaps or halftones

Design rules

Solid shapes with clear outlines; bridges on closed letters (O, D, R, P, Q, B) or a stencil font

Accessories (not included)

Painter's tape (e.g. Abro), stencil brushes or spray paint, repositionable stencil adhesive spray

Best for

Bold letters, numbers and logos; not for fine or detailed artwork

Paints

Spray paint or brush-applied paint

Typical lead time

A couple of days after artwork approval and payment, plus delivery (typical, not a promise)

Delivery

Free across India; Pune hand delivery 2-3 days, outstation surface courier 3-7 working days; urgent jobs collected from the shop

Other materials

Single-use adhesive vinyl (from ₹200 per sq ft + GST) and rigid 2 mm acrylic (₹800 per sq ft + GST)

Ordering

Ordering and delivery

How to order

1. Enter your size in the calculator above, or message us your design and sizes.

2. Send your vector artwork; we check it and send a proof on WhatsApp.

3. Pay through the link we send; production starts once payment is received.

4. We laser-cut, check and deliver your stencil.

Delivery

Free across India. Pune: hand delivery in 2-3 days. Other cities: surface courier, 3-5 working days to metros, 5-7 elsewhere; tracking details are emailed at dispatch. Urgent? Collect from our shop, or send your own courier.

Payment and GST

All prices exclude 18% GST, shown separately on the invoice. UPI and NEFT/RTGS accepted through the pay link. Share your GSTIN for input credit. The invoice states whether delivery is included or the job is collected at the shop.

Ready to paint your logo anywhere?

Enter your size in the calculator for an instant price, or send us your artwork on WhatsApp for a quote.

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