Printing Infrastructure at Orchid Digitals
What does it take to create a world-class print shop?
Apart from dedication, sincerity and a lot of hard work, you also need the right kind of printing equipment. A brave warrior needs the right kind of weapons (in addition to their courage) to win a battle.
Similarly, to deliver the best possible product, our team is equipped with world-class printing machinery. Our state-of-the-art facility here in Shaniwar Peth, Pune ensures superb quality prints, day after day and year after year.
Machines to Cater to Every Signage Application and Digital Printing Vertical
A quick look at our services page will tell you that we address every vertical in the digital printing industry. And almost everything we sell, we make in-house using the following machinery.
Media and Materials
We offer our customers prints on paper, plastic, vinyl, cloth, leather textured wallpapers and even metal foil stickers.
And for this, we have deployed industrial-grade digital printing presses with super-high-resolution capabilities.
Ink Systems
For generating large-format prints, such as huge banners, rolls of canvas, or posters, we also have a range of wide-format inkjet printers.
Moreover, these machines carry eco-solvent and UV inks to cater to different job requirements.
Production processes
Apart from printing, we also offer neon glow sign boards and logo boards. And this is where our laser-cutting and CNC-routing machines come into play.
We offer prints across the counter, but we also come over to your place to install signage and upgrade your office interiors.
These myriad machines cater to more than a hundred different applications for our customers. And our tagline – “Print a 2 inch sticker, a 200 foot hoarding and everything in between” is not just an idle boast, but an everyday occurrence, here at Orchid Digitals.
Orchid Digitals – Printing Machinery
Almost all our work is printed and fabricated in-house. A number of our customers are curious about our production processes and the technologies we deploy. Others need to check that we are not using subpar equipment. So to put your curiosities (and worries) at rest, here is a non-comprehensive list of printing, cutting, routing and lamination, etc. machines that win us those 5 star reviews from our clients 🙂
Wide Format Inkjet Printers
Inkjet printers are available in a variety of flavours and sizes. Machines range from 5 to 10 feet in width (to produce large-format prints) and use different ink formulations that include solvent, eco-solvent, UV inks, etc.
In-house, Orchid Digitals runs eco-solvent and UV machines; solvent-printed flex comes from a long-standing partner who prints to our standards. Here are our capabilities in this segment…
Mimaki JV 300
- Inkjet type: Roll to Roll Eco-Solvent Printer
- Colour Mode: CMYK
- Special Capabilities: NA
- Applications: Cloth banners, vinyl prints, ACP prints, wallpapers, glass film prints, exhibition & scientific posters, etc.
Mimaki UCJV 300
- Inkjet type: Roll-to-Roll Ultra-Violet Printer + Cutting Plotter
- Colour Mode: CMYK + Wt + Cl
- Special Capabilities: Print-and-cut, Multilayer prints, white ink as a 5th colour
- Applications: Kiss-cut stickers, weatherproof cast vinyl and polymeric vinyl prints, white-ink glass film prints, embossed effect stickers, etc.
Mimaki CJV 200
- Inkjet type: Roll-to-Roll Ultra Eco-Solvent Printer + Cutting Plotter
- Colour Mode: CMYK
- Special Capabilities: Print-and-cut
- Applications: Laminated vinyl stickers, night glow prints, night reflective prints, floor graphics, flags, etc.
Digital Color Presses & 3D Printers
For sheet-fed applications, we have an industrial-grade high-speed digital press. These print on paper, sticker sheets, labels, non-tearable sheets, textured and metallic foils, etc.
And for generating signages and company logo signs
Konica Minolta 3080
- Laser type: Sheet-fed printer
- Colour Mode: CMYK
- Special Capabilities: Long prints and 400 gsm thick prints
- Applications: Leaflets, brochures, books, posters, stickers on paper, NT plastic, metallic, or transparent media, calendars, etc.
Bambu Lab H2C 3D Printer
- Ink type: Filament printer in PLA, ABS, CF, etc.
- Colour Mode: 5-colour machine
- Special Capabilities: Prints objects in 3D
- Applications: Glow signs for offices, fine details in logo boards, and 3D-printed lit letters
Laser Cutting, Engraving & Sheet Cutting Machines
We have a high-powered laser machine that we use only for our own finished products: acrylic signage and letters, name plates, acrylic badges, edge-lit boards and paint stencils in polycarbonate. We don’t offer laser cutting or engraving as a service on material that clients bring in.
We also have a sheet-cutting machine that quickly processes digitally printed catalogues, fliers, letterheads and other marketing collaterals.
And for stickers and labels, our Intec ColorCut SC5000 digital cutter kiss-cuts and die-cuts printed sheets into any shape, so custom-shaped stickers come out clean and ready to peel.
QuickSoftPro Laser Cutter/Engraver
Sheet Cutting Machine
Intec ColorCut SC5000 Digital Sheet Cutter
CNC Router
Our CNC router is built for cutting and shaping materials like ACP, wood, acrylic, MDF, etc. Its primary application is for creating 3D glow sign boards and logo boards:
Guangdaly CNC Router
Lamination Machine
One of the mainstays of the finishing department is our hydraulic lamination machine. In addition to lamination prints, it also mounts those prints on sunboard and ACP sheets:
XL Jet Laminator
Buy Your Prints From Where They Are Actually Made
We print and fabricate almost every job in-house. A few specialist steps, such as thermal lamination of brochures, welded metal frames, solvent flex printing and installation at height, are done by long-standing specialist partners, under our supervision and to our standards. And when a job needs a machine that neither we nor our partners have, we gladly refer you to a vendor who will do it well.
Unlike us, many other print service providers have a great front end but are actually backsourcing their jobs from elsewhere. As against these middlemen, our infrastructure helps us dominate the market in two areas – Quality and Professional Service. And to end, we invite you to drop in for a visit and see for yourself.
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